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Comler Intelligent Internet Silent Generator Sets

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  • Intelligent Internet Silent Generator Sets
  • Intelligent Internet Silent Generator Sets
  • Intelligent Internet Silent Generator Sets
  • Intelligent Internet Silent Generator Sets
  • Intelligent Internet Silent Generator Sets
  • Intelligent Internet Silent Generator Sets
  • Intelligent Internet Silent Generator Sets
  • Intelligent Internet Silent Generator Sets

Intelligent Internet Silent Generator Sets

ADD TIME:2016-4-18

Details


Comler 2019 Mirage Series Silent Type Gen-set Is A Big Hit To The Market 

1.Overview of Comler8kw-3600kw Silent Type Gen-set

In order to meet the control requirements of urban environmental and industry noise, Comler Company has been committed to the R & D design, innovation, production and manufacturing of silent type Gen-set and super-silent type Gen-set and noise attenuating room.  Equipped with world class R&D center and laboratory, Comler Company has became an international technology exchange platform of soundproof generator set, which always lead the development innovation of silent Gen-sets standards. At the International Bauma Exhibition, Dubai Power Exhibition, Myanmar Power Show, Indonesia Power Show and Thailand Power Show, we has communicated with our same occupation deeply, and always stand on top of the international exchange platform, we have great confidence to contribute to technological development and make progress for China silent type generator set.

   Comler soundproof type Gen-set is widely used in commercial centers, office buildings, schools, hospitals, hotels, environmental protection factories and other industries with high noise requirements, which has won the favorite of majority users, COMLER R & D center is also responsible for the mission of noise attenuating shield research and development for international high-end companies, and maintained a long-term strategic cooperation with Southeast Asia, Dubai, Africa and other international Gen-set manufacturers. Comler Silent Type Power Supply System – the Global Green Power Source!

2. Functions of Comler Silent Type Generator Set 

In order to the city environmental protection and the requirement of industry noise, Comler diesel generator set adapts the design of car smooth streamline appearance which are good looking and durable. Delicate air inlet noise attenuating chamber, exhaust air chamber, noise sound silencer system and the perfect inlet wind flow curve design, which guaranteed the air smooth of intake and exhaust, as well as temperature equilibrium and noise attenuation. Special noise silencing material drastically inhibited the extension of mechanical noise which can make noise dropped to below 75 db.

Super silent type generator sets can reach below 65 db, this product can better meet military standards.

Heavy duty fuel tank can feed up the Gen-set with 8 to 24 hours of continuous running.

Control panel, external emergency stop button, external fuel injectors and fuel level display and other facilities are at the side of the equipment, scientific and humanized design are well considered the convenience operation and maintenance.


3. Technology, Design and Advantages

Technology Advantages:

Comler silent type diesel generator set adopts the most advanced modular design as a whole, each work-piece  is strictly in accordance with the design requirements. Each is processed under one-time stamping molding, so that each of the output of the work-piece, each product is the standard. Each well-designed work piece is made up of several components joined by high-strength stainless steel bolts, which greatly improves the production efficiency and improves the standard of the product tooling, which makes the product quality more excellent.

1)Fastening:The outer connection bolt of the soundproof shield is made of 304 standard stainless steel, this greatly improves the anti-corrosion ability of the product in the extreme harsh use environment, and ensures that the product is still new after years of use.

2)Door and window well sealing:Seamless with stainless steel hinges and high elastic sealing tape make the generator set with a close sealed gap.

3)Weather resistance:Silent shield adopts with high-performance stainless steel door locks which open more convenient and improve the weathering performance of the machine.

4)Strength advantage:The main components of the silent shield use the standard GB cold-rolled steel and die-casting molds which greatly enhance the overall strength of the product and service life.

5)Anticorrosion advantage:Firstly, the muffle shell undergoes a rigorous acid phosphating and electrophoresis special process, and then through electrostatic spraying from high temperature casting, which highly enhanced the ability of anti-corrosion paint on the shell. The generators and electrical components are completely enclosed in a rugged, silent system to ensure that your power supply is protected in a variety of extreme and harsh external environments.

6)Low noise advantage:silent type realize below 75 decibels meet to international standards; super silent type realize 65 dB below reached the military standards.

7)Boundary advantage:car smooth streamline appearance which are good looking and durable. 

8)Overall size advantage:Modular design, economy container loading, smaller space occupation and lower transporting costs.

9)Hoisting advantage:Each device can be transported either at the bottom or on the top, the use of handling is much more convenient, which effectively reduced the handling costs.

10)High temperature environment working model:Good ventilation design and thermal radiation protection system ensure that the Gen-set is always operating in the appropriate ambient temperature. Each silent type diesel generator set undergoes rigorous wind resistance test, resonance test and temperature test, which ensures that the product is running well and the performance is stable and reliable.

11)Reliable and stead advantage:To reduce the resonance of the Gen-set, we use a reasonable mechanical structure design and installation of efficient shock absorption equipment, all the bearing strength of the components are done to deal with tendons, thus ensuring the Gen-set running under the minimum vibration smooth. 

12)Anti-fake:Each silencer canopy is marked with the COMLER logo in order to prevent counterfeit.

13)Smart interconnection: With deep integration of people and Gen-set, Internet plus generator to achieve remote management and uninterrupted service of the Gen-set, so that the Gen-set operates more efficiently. It saves a lot of manpower, material resources and financial resources, and creates value for customers.

4. Comler Container Silent Type Gen-Set


The frame structure of Comler container type silent generator sets adopt standardized container, equipped with air inlet noise attenuating chamber, air exhaust noise attenuating chamber, air exhaust noise silencer system and the perfect inlet wind flow curve design, which guaranteed the air smooth of intake and exhaust, as well as temperature equilibrium and noise attenuation. Design power is from 800KW to 2400KW. The container generator sets greatly improve the convenience of transportation and provide favorable conditions for placement or transport during working.

For the use of city & field construction, rescue, disaster relief and emergency solutions, COMLER mobile silent type Gen-set has a round all hang structure and a flexible disc steering to turn around.

There are four shock absorbing devices between generating set and driving mechanism, in this way, it owns all the advantages of the stationary silent type Gen-set.

With traction device on the rotating disc chassis, users can adjust the balance and steer directions of the Gen-set much more convenient at any time.

Attached warning lights on the tail, it much comply with the requirement of traffic safety.

COMLER Heavy Duty Muffler

In order to satisfy the environmental requirement, we can equip heavy duty mufflers on the silent shield to facilitate noise second time attenuation which makes the effect of noise attenuation much better.

COMLER800KW-1800KW is international standardized container soundproof type generating set.

5. Advantages of Comler Generator Base Frame

The standard base of the Comler Genset, with 6 to 8 hours service fuel tank on the base which is all prepared on the automatic production line by the balancer. The whole Genset is equipped with a damping device. This guaranteed the Genset running smoothly and reliably. The base is cast to strengthen the thickness profile and the strength is higher. 

1. Design advantage: The base of the Gen-set is produced by the mechanical research principle and three-dimensional design of the Comler generator R&D center, and the bearing strength is higher.

2.Material selection advantages: the base frame uses high-strength casting profiles to prevent deformation of the base, engine and generator concentricity zero error.

3. Cutting advantage: The profile is automatically cut by the automatic cutting robot, the size is 100% accurate, the speed is fast, and the cutting surface is smooth.

4. Welding advantages: the overall welding robot welding, firm and reliable.

5. Anti-corrosion advantage: The frame is subjected to strict blasting and electrophoresis special treatment, spray rust-proof epoxy zinc-rich primer, and then spray two times of topcoat to make the lacquer surface smooth and bright, and the wallboard adopts environmental protection spray molding process. .

6. Fuel tank advantage: The base fuel tank adopts 4 thick high-strength plates, double-sided welding to prevent leakage, 8 hours fuel reserve, and more convenient for long-term use.

7. Performance advantage: The whole production line is produced in the Comler 4.0 factory, and the performance is more standard.

8. Efficiency advantage: The intelligent production line produces 100 Gensets per day, making it the world's fastest supplier of generator sets.

9. Equipment advantages: The Genset base is produced and produced in the Comler Sheet Metal 4.0 automatic production plant. The advanced equipment includes:

①CNC laser cutting machine: guarantee size 0 error, high speed cutting to prevent deformation;

②KUKA robot bending center: to ensure the consistency of each bending part;

③Panasonic robot welding center: to ensure the mating of each component is firm;

④Automatic shot blasting machine: strictly remove the external parts;

⑤5 CNC balance meter: After the molding, it is strictly checked by the balancer.

10. Noise reduction insulation advantages: the use of 35 thick noise reduction materials, resistant to 300 degrees high temperature, noise reduction insulation better

6. Products in line with international standards:

ISO 8528:5-2013   Reciprocating internal combustion alternating current generating sets Part 5: Generating sets; 

GB/T 2820              Reciprocating internal combustion engine driven AC generator set;

GB/T 21425-2008   Noise Requirement and Measurement Method for Low Noise Internal Combustion Engine Power Plant;

GB/T 15548-2008   Generic conditions for three synchronous alternators driven by reciprocating internal combustion engines.

As the product is constantly updated, please make call to  the company sales  for the detailed technical information,(Note:Mirage series for the international top-level products)

 
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